Fault event codes

Fault events are non-recoverable fatal errors that result in a faulted ("screeching") Pod.

Important sidenote:

Pods always perform safety checks and if a potential problem is found, the pod will enter a fault state where all insulin delivery is halted and the Pod emits a continuous tone (i.e., it "screams") until the Pod is successfully deactivated or a paper clip or other similar item is used to press down on the manual alarm shut-off port found by peeling back the adhesive pad from the bottom of the Pod at the square end to the right of the fill port.

During Loop testing, there were a number of failures on the third day due to a particular class of additional safety checks that are more likely to occur with lower battery levels. For these checks involving a suspected fault condition, the Pod needs to deliver a pulse within 30 minutes or else the Pod will fault. This was mostly due to the much higher number of commands we are issuing to the Pod that increase the odds for these conditions to occur (typically lower battery levels along with periods of decreased temp basal rates). To solve this a new Pod starts with a Configure Delivery Flags command that ignores ONLY these checks which use a 30 minute recovery pulse. These are the 096-106 errors which we had mostly near the end of development of the Loop testing.

All fault event codes that have been found in the Pod's firmware are also located here which are used in the Loop Report created by doing an Issue Report when a Pod faults:

https://github.com/ps2/rileylink_ios/blob/omnipod-testing/OmniKit/Model/FaultEventCode.swift

There is also another wiki describing PDM Pod errors: https://forum.fudiabetes.org/t/omnipod-alarm-explanations/3022

PDM fault codes

Omnipod alarm codes on the PDM are displayed under Alarm History. The alarm number is a sequence of 2 digits, followed by 5 digits, followed by another 5 digits, and ending with 3 digits.

XX-12345-12345-YYY

The only numbers that matter are the first 2 (XX) and the last 3 (YYY). The middle two sets of numbers are something internal to Insulet and they don’t seem to have anything to do with actually identifying the failure.

There are only 3 different prefixes (XX) used at the beginning telling the general type of error.

• 17 - Occlusion
• 19 - Pod error
• 11 - PDM error

The last 3 digits (YYY) are somewhat nebulous because Insulet tech support is not part of the Insulet company, it is outsourced. There is a very unofficial list that was derived on how to explain errors from previous discussions with tech support reps listed in the table below. The digit YYY decimal value should for non-PDM faults be the same values as displayed in the current Replace Pod screen for Internal Pod faults.

Normal Pod use can result in these 3 internal Pod faults.

• Pod expired: 028
• Empty reservoir: 024
• Occlusion detected: 020, 090, 096, 097, 098, 102, 103, 104, 105, 106

In other cases you can use the description derived from Insulet tech support or just call it a Pod Error.

Internal Pod Fault	Hex	Pod Firmware Discovery	Derived Tech Support Description
000	0x00	Not used by Pod firmware for error, PDM only mapping?	Occlusion
001	0x01	Flash erase failed
002	0x02	Flash store failed
003	0x03	Basal subcommand table corruption
004	0x04
005	0x05	Corruption in byte_720
006	0x06	Data corruption error in test_RTC_interrupt or BE3 pump table
007	0x07	RTC interrupt handler called with inconsistent state
008	0x08	Bad value > 8
009	0x09
010	0x0A	Corruption in byte_BF0
011	0x0B	Temp basal subcommand table corruption
012	0x0C
013	0x0D	Reset due to COP
014	0x0E	Reset due to illegal opcode
015	0x0F	Reset due to illegal address
016	0x10	Reset due to SAWCOP	Safety check, insulin delivery stopped
017	0x11	Corruption in byte_866
018	0x12	Reset due to Low Voltage Detect, more likely on 3rd day of use due to low batteries	Static electricity
019	0x13	Message length too long
020	0x14	Problem in big_routine_3	Occlusion detected
021	0x15	Corruption in word_129 table/word_86A/dword_86E
022	0x16	Corruption in byte_868	Safety check, insulin delivery stopped
023	0x17	Corruption in a validated table
024	0x18	Reservoir empty or exceeded maximum pulse delivery	Empty reservoir
025	0x19	Bad Power Switch Array Status and Control Register value 1 before starting pump
026	0x1A	Bad Power Switch Array Status and Control Register value 2 before starting pump
027	0x1B	Bad LOADCNTH value when running pump
028	0x1C	Exceeded maximum Pod life of 80 hours	Pod expired
029	0x1D	Unexpected internal state command_1A_schedule_parse_routine_wrapper
030	0x1E	Unexpected commissioned state in status and control register upon reset
031	0x1F	Sum mismatch for word_129 table
032	0x20	Validate encoder count error when bolusing
033	0x21	Bad timer variable state
034	0x22	Unexpected RTC Modulo Register value during reset
035	0x23	Problem in calibrate_timer_case_3
036	0x24
037	0x25	RTC interrupt handler unexpectedly called
038	0x26
039	0x27	Failed to set up 2 hour alert for tank fill operation
040	0x28	Bad arg or state in update_insulin_variables, verify_and_start_pump or main_loop_control_pump
041	0x29	Alert #0 auto-off timeout
042	0x2A	Alert #1 auto-off timeout
043	0x2B	Alert #2 auto-off timeout
044	0x2C	Alert #3 auto-off timeout
045	0x2D	Alert #4 auto-off timeout
046	0x2E	Alert #5 auto-off timeout
047	0x2F	Alert #6 auto-off timeout
048	0x30	Alert #7 auto-off timeout
049	0x31	Incorrect pod state for command or error during insulin command setup
050	0x32	Bad value during startup testing
051	0x33	Connected Pod command timeout
052	0x34	Reset from unknown cause, more likely on 3rd day of use due to low batteries	Static electricity
053	0x35
054	0x36	Flash initialization error
055	0x37
056	0x38	Unexpected byte_358 value
057	0x39	Problem with LOAD1/LOAD2
058	0x3A	A > 7 in message processing
059	0x3B	SAW reset testing fail
060	0x3C	402D is 'Z' - test in progress
061	0x3D	Problem with pump anchor
062	0x3E	Flash initialization or write error
063	0x3F
064	0x40	validate_encoder_count too high, generally seen during bolus on 3rd day with depleted batteries	Interruption in the flow of insulin
065	0x41	validate_encoder_count excessive variance
066	0x42	validate_encoder_count too low	Safety check, delivery problem inside the Pod and not on the site
067	0x43	validate_encoder_count problem
068	0x44	check_LOAD_voltage open wire 1 problem	Unlabeled per tech support, insulin delivery stopped
069	0x45	check_LOAD_voltage open wire 2 problem	Software or hardware failure in Pod
070	0x46	Problem with LOAD1/LOAD2
071	0x47	Problem with LOAD1/LOAD2
072	0x48	Bad timer calibration
073	0x49	Bad timer values, COP timer ratio bad
074	0x4A	Bad timer values
075	0x4B	ICS trim too close to 0x1FF
076	0x4C	find_best_trim_value problem
077	0x4D	Bad set_TPM1_multi_cases value
078	0x4E	SAW trim error	Safety check, delivery problem inside the Pod and not on the site
079	0x4F	Unexpected TXSCR2 RF Transmission Error Flag set during reset
080	0x50		Static electricity
081	0x51	Bad check_SDIRH and byte_11F state before starting pump
082	0x52	TXOK issue in process_input_buffer
083	0x53	Wrong word_107 value during input message processing
084	0x54	Packet frame length too long
085	0x55	Unexpected IRQ high in timer_tick
086	0x56	unexpected IRQ low in timer_tick
087	0x57	Corrupt constants table at byte_37A[] or flash byte_4036[]
088	0x58	Bad argument to update_37A_table
089	0x59	Error updating constants byte_37A table
090	0x5A	big_routine_1 too high for occlusion detection	Occlusion
091	0x5B	Load table corruption
092	0x5C	Prime open count too low	Problem with a safety check occurred
093	0x5D	Bad byte_109 value
094	0x5E	Write flash byte to disable flash security failed
095	0x5F	Two check_LOAD_voltage failures before starting pump
096	0x60	big_routine_1 startup problem 1, Occlusion detected
097	0x61	big_routine_1 startup problem 2, Occlusion detected
098	0x62	big_routine_1 excess timeouts 1, Occlusion detected
099	0x63
100	0x64
101	0x65
102	0x66	big_routine_1 excess timeouts 2, Occlusion detected	Insulin delivery has stopped, change site
103	0x67	big_routine_1 excess timeouts 3, Occlusion detected	Insulin delivery has stopped, change site
104	0x68	big_routine_1 pulse issue, Occlusion detected	Insulin delivery has stopped, change site
105	0x69	big_routine_1 bolus problem, Occlusion detected	Insulin delivery has stopped, change site
106	0x6A	big_routine_1 above threshold, Occlusion detected	Insulin delivery has stopped, change site
107	0x6B
108	0x6C
109	0x6D
110	0x6E
111	0x6F
112	0x70
113	0x71
114	0x72
115	0x73
116	0x74
117	0x75
118	0x76
119	0x77
120	0x78
121	0x79
122	0x7A
123	0x7B
124	0x7C
125	0x7D
126	0x7E
127	0x7F
128	0x80	Basal under infusion
129	0x81	Basal over infusion
130	0x82	Temp basal under infusion
131	0x83	Temp basal over infusion
132	0x84	Bolus under infusion
133	0x85	Bolus over infusion
134	0x86	Basal over infusion pulse
135	0x87	Temp basal over infusion pulse
136	0x88	Bolus over infusion pulse
137	0x89	Immediate bolus under infusion pulse
138	0x8A	Extended bolus over infusion pulse
139	0x8B	Corruption of $283/$2E3/$315 tables
140	0x8C
141	0x8D	Bad input value to verify_and_start_pump
142	0x8E	Pump request 5 with basal IST not set or temp basal IST set
143	0x8F	Command $1A parse routine unexpected failed
144	0x90	Bad value for $283/$2E3/$315 table specification
145	0x91	Pump request 1 with temp basal IST not set
146	0x92	Pump request 2 with temp basal IST not set
147	0x93	Pump request 3 and bolus IST not set when about to pulse
148	0x94
149	0x95	Bad table specifier in 1A insulin command
150	0x96	Bad variable state in clear_Bolus_IST2_and_vars
151	0x97	Bad variable state in maybe_inc_33D